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FOUNDATION FIXERS
§ 02.I · Concrete Repair

Concrete Void Filling — Phoenix.

A void under a slab is a slow-motion failure waiting to happen. We map the void, drill penny-sized injection points, and fill it with high-density foam — before the slab cracks or sinks.

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Foam injection nozzle inserted in a precisely drilled hole in concrete to fill a void below
Void fill · 5/8" injection point

A void under a slab is exactly what it sounds like — air space where soil used to be. Once a void exists, the slab above it has nothing to rest on at that point, and gravity does the rest: the slab flexes, then cracks, then settles. Filling the void early stops the cascade.

Where voids form

  • Under driveways and garage floors near downspouts or irrigation
  • Under pool decks where backwash lines or pool overflow soak the soil
  • Under slabs above broken plumbing or sewer lines
  • Under warehouse and commercial floors near drains or wash bays
  • Under slabs poured on minimally compacted fill that consolidates over time
  • After tunnels from rodents, monsoon flood paths, or buried tree-root decay

How we find voids

Most voids do not announce themselves with an obvious sinkhole — they show up as cracks, water stains, and slabs that "give" slightly when stepped on near a corner. Our diagnostic process:

  1. Visual — cracks, slope, water staining, vegetation patterns above the slab
  2. Sounding — calibrated tapping; hollow returns indicate a void below
  3. Test bore — when scope justifies it, a single small bore confirms void depth

How we fill voids

  1. Drill penny-sized (5/8") injection points through the slab into the void
  2. Inject high-density polyurethane foam — it expands ~20× and fills the void completely
  3. Foam compacts loose remaining soil at the void edges as it expands
  4. Foam reaches 90% strength in 15 minutes — slab is supported immediately
  5. Patch the holes flush with the slab surface

Why polyurethane foam is the right tool

The material that fills the void has to do four things at once: expand to fill irregular shapes, compact loose soil at the edges, resist water that may continue to track through the area, and stay dimensionally stable for decades. High-density polyurethane foam does all four better than any alternative — including concrete slurry (which adds weight to the very area that already failed) or sand fill (which can wash out again).

Cost

Most residential void-filling jobs run $600–$2,000 depending on void size and number of injection points. Commercial void filling is quoted by foam volume — typical warehouse void corrections run $1,500–$8,000+ depending on scale.

FAQ

Void filling — common questions

How do you find voids under a slab if I cannot see them?
We sound the slab — tap with a calibrated weight and listen for hollow returns. Combined with visual cues (cracks, sloping, water intrusion patterns) we can map the void area before drilling.
Can a void cause my slab to crack?
Yes. The slab is bearing weight that the soil underneath is no longer supporting, so the slab flexes and eventually cracks at the void edges. Filling the void stops the flex.
Do voids only happen near pools and irrigation?
No. Voids form anywhere water washes soil out (downspouts, plumbing leaks, broken sprinkler heads) or anywhere soil compacts under load over time (heavy storage, vehicle traffic, racks).
How much does void filling cost?
Most residential void-filling jobs run $600 to $2,000 depending on void size and number of injection points. Commercial void filling is quoted by foam volume.
§ Next Step

Fill the void before the slab fails.

Free assessment with sounding diagnostic and a clear written estimate.

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